Southbend SB1041 User Manual

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!Copyright © September, 2010 For Machines Mfg. Since 8/09MODEL SB1040 - SIN

-8-For Machines Mfg. Since 8/09Model SB1040/SB1041INTRODUCTION/CKP5RGEKHKECVKQPU1RGTCVKQP+PHQ$NCFG5RGGFU

SAFETYFor Machines Mfg. Since 8/09 Model SB1040/SB1041-9-SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be

-10-For Machines Mfg. Since 8/09Model SB1040/SB1041SAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in mov

For Machines Mfg. Since 8/09 Model SB1040/SB1041-11-SAFETYAdditional Metal Cutting Bandsaw Safety7. M agnesium Fire Hazard: Use EXTREME CAUTION if cu

PREPARATION-12-For Machines Mfg. Since 8/09Model SB1040/SB1041PREPARATIONPreparation Overview Things You'll NeedDuring the setup process, operati

For Machines Mfg. Since 8/09 Model SB1040/SB1041-13-PREPARATIONPower Supply RequirementsElectrocution or fire may occur if machine is not correctly gr

-14-For Machines Mfg. Since 8/09Model SB1040/SB1041PREPARATIONSB1041 Circuit RequirementsNominal Voltage ... 220

For Machines Mfg. Since 8/09 Model SB1040/SB1041-15-PREPARATIONUnpackingThis item was carefully packaged to prevent damage during transport. If you di

-16 -For Machines Mfg. Since 8/09Model SB1040/SB1041PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative th

For Machines Mfg. Since 8/09 Model SB1040/SB1041-17-PREPARATIONMinimum 30"Wall41"22"9"= Power connectionKeep Area ClearFigure 6. C

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

-18-For Machines Mfg. Since 8/09Model SB1040/SB1041PREPARATIONLifting & MovingMake sure the lifting eye shown in Figure 7 is completely threaded i

For Machines Mfg. Since 8/09 Model SB1040/SB1041-19-PREPARATIONAssemblyThis machine comes pre-assembled from the factory. However, tension has been re

-20-For Machines Mfg. Since 8/09Model SB1040/SB1041PREPARATIONPower ConnectionElectrocution or fire may occur if machine is ungrounded, incorrectly co

For Machines Mfg. Since 8/09 Model SB1040/SB1041-21-PREPARATIONTest RunAfter all preparation steps have been completed, the machine and its safety fea

OPERATION-22-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONOperation OverviewTo complete a typical operation, the operator does the followin

For Machines Mfg. Since 8/09 Model SB1040/SB1041-23-OPERATIONControlsRefer to Figures 10–12 and the following descriptions to become familiar with the

-24-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONBlade SelectionSelecting the right blade for the cut requires a knowledge of various blade

For Machines Mfg. Since 8/09 Model SB1040/SB1041-25-OPERATIONTooth SetThree common tooth sets are alternate, wavy, and raker (see Figure 15). Each rem

-26-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONBlade Pitch (TPI)The chart below is a basic starting point for choosing teeth per inch (TP

For Machines Mfg. Since 8/09 Model SB1040/SB1041-27-OPERATIONBlade ChangesTo replace the blade:1. DISCONNECT BANDSAW FROM POWER!2. Open the upper an

Table of ContentsOP E RATION ... 22Operation Overview ...

-28-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONBlade Breakage Blade Care & Break-InMany conditions may cause a bandsaw blade to break

For Machines Mfg. Since 8/09 Model SB1040/SB1041-29-OPERATIONFigure 19. Dry cutting blade speed chart.CopperAlloy229~482(70) (147)203~213(62) (65)85-2

-30-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONPositioning Guide PostThe guide post assembly is used for two purposes: 1) To properly pos

For Machines Mfg. Since 8/09 Model SB1040/SB1041-31-OPERATION5. Position the blade guides so that they are approximately 1⁄16" behind the tooth

-32-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONTo tilt the table forward or backward:1. DISCONNECT BANDSAW FROM POWER!2. Use a 6mm hex

For Machines Mfg. Since 8/09 Model SB1040/SB1041-33-OPERATIONNote: To make a proper blade weld, the ends of the blade must be evenly butted together d

-34-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATION11. Inspect the weld. The welded joint should be even across the width of the blade with

For Machines Mfg. Since 8/09 Model SB1040/SB1041-35-OPERATION17. Re-clamp the blade in the welding clamps with the joint centered, then repeat the an

-36-For Machines Mfg. Since 8/09Model SB1040/SB1041OPERATIONCircle Cutting JigThe Model SB1040/SB1041 includes a jig that attaches to the guide post t

MAINTENANCEFor Machines Mfg. Since 8/09 Model SB1040/SB1041-37-MAINTENANCEMaintenance ScheduleFor optimum performance from your machine, follow this m

SERVICE... 41Blade Tracking ...

-38-For Machines Mfg. Since 8/09Model SB1040/SB1041MAINTENANCEIf the table becomes difficult to tilt, position it so that you can brush a thin coat of

For Machines Mfg. Since 8/09 Model SB1040/SB1041-39-MAINTENANCEV-BeltsTo ensure optimum power transfer from the motor to the blade, the V-belts must b

-40-For Machines Mfg. Since 8/09Model SB1040/SB1041MAINTENANCEMachine StorageAll machinery will develop serious rust problems and corrosion damage if

SERVICEFor Machines Mfg. Since 8/09 Model SB1040/SB1041-41-SERVICEBlade TrackingA blade that is tracking correctly runs cooler, reduces wear-and-tear

-42-For Machines Mfg. Since 8/09Model SB1040/SB1041SERVICE5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnio

For Machines Mfg. Since 8/09 Model SB1040/SB1041-43-SERVICEBevel Gear BacklashDuring the life of the machine, the variable speed handwheel may develop

TROUBLESHOOTING-44-For Machines Mfg. Since 8/09Model SB1040/SB1041TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of

For Machines Mfg. Since 8/09 Model SB1040/SB1041-45-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionMachine stalls or slows when operating.1.To

-46-For Machines Mfg. Since 8/09Model SB1040/SB1041TROUBLESHOOTINGHandwheel has excessive backlash, endplay, binds, or is difficult to move.1.Leadscre

For Machines Mfg. Since 8/09 Model SB1040/SB1041-47-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionBlade tracks incorrectly, or comes off whee

INTRODUCTIONFor Machines Mfg. Since 8/09 Model SB1040/SB1041-3-INTRODUCTIONAbout This MachineCapabilitiesThis 18" Metal-Cutting Bandsaw allows yo

ELECTRICAL-48-For Machines Mfg. Since 8/09Model SB1040/SB1041ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing.

For Machines Mfg. Since 8/09 Model SB1040/SB1041-49-ELECTRICALWiring OverviewWELDING UNITMOTORWELDER’S LAMPCONTROLPANELABFPMDISPLAYBCCEFGGFDELECTRICAL

-50-For Machines Mfg. Since 8/09Model SB1040/SB1041ELECTRICALSB1040/SB1041 Control Panel/Welding Unit220V Transformer115/230V 2KVAYa Chang ElectricONO

For Machines Mfg. Since 8/09 Model SB1040/SB1041-51-ELECTRICAL1234123456789101112RRR122UU1WW24444R T2223 3 4 R T3 A11 L12T1400C1695Test Reset2T1 4T2 6

-52-For Machines Mfg. Since 8/09Model SB1040/SB1041ELECTRICAL1234123456789101112R122UU1WW24444T2223 3 4 R T3 A11 L12T1400C1695Test Reset2T1 4T2 6T396

For Machines Mfg. Since 8/09 Model SB1040/SB1041-53-ELECTRICAL12341234567891011121UU1VVWW4444223 3 4 R T3 A11 L12T1400C0995Test Reset2T1 4T2 6T396 97

-54-For Machines Mfg. Since 8/09Model SB1040/SB1041ELECTRICALFigure 53. Motor and FPM sensor.Figure 54. Control Panel, FPM Display & Welder's

PARTSFor Machines Mfg. Since 8/09 Model SB1040/SB1041-55-PARTSBottom Frame1234567891011121314151617181920212223242526272829303132333435363738394041424

-4-For Machines Mfg. Since 8/09Model SB1040/SB1041INTRODUCTIONIdentificationGrinderVariable Speed HandwheelWelding AreaWork LampBlade Tension Handwheel

For Machines Mfg. Since 8/09 Model SB1040/SB1041-5-INTRODUCTIONMachine Specifications0RGHO6%6RXWK%HQG9HUWLFDO%DQGVDZ3+2TQFWEV&KOGP

-6-For Machines Mfg. Since 8/09Model SB1040/SB1041INTRODUCTION)TKPFGT6[RG

For Machines Mfg. Since 8/09 Model SB1040/SB1041-7-INTRODUCTION/ F N 5$2H0RGHO6%6RXWK%HQG9HUWLFDO%DQGVDZ3+2TQFWEV&KOGPUKQPU