Southbend sb1018 User Manual

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Hundreds of Thousands of Lathes Sold With a Tradition of
Q
uality Since 1906!
Copyright © May, 2010 Revised March, 2011 (JB) For Machines Mfg. Since 8/09
MODEL SB1018
OWNER'S MANUAL
5" x 6" SWIVEL MAST BANDSAW
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1 2 3 4 5 6 ... 55 56

Summary of Contents

Page 1 - OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!Copyright © May, 2010 Revised March, 2011 (JB) For Machines Mfg. Since 8/

Page 2 - Manual Feedback

-8-For Machines Mfg. Since 8/09Model SB1018SAFETYAdditional Metal Bandsaw Safety1. Blade Condition. A dull or damaged blade can break apart during op

Page 3 - Table of Contents

PREPARATIONFor Machines Mfg. Since 8/09 Model SB1018-9-PREPARATIONPreparation OverviewThe purpose of the preparation section is to help you prepare yo

Page 4 - About This Machine

-10-For Machines Mfg. Since 8/09Model SB1018PREPARATIONCircuit Requirements for 110VThis machine is prewired to operate on a 110V power supply circuit

Page 5 - Identification

For Machines Mfg. Since 8/09 Model SB1018-11-PREPARATIONSerious injury could occur if you connect the machine to power before completing t

Page 6 - Machine Specifications

-12-For Machines Mfg. Since 8/09Model SB1018PREPARATIONThe items listed below are optional components and are not required for bandsaw operations. The

Page 7 - INTRODUCTION

For Machines Mfg. Since 8/09 Model SB1018-13-PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prev

Page 8 - Basic Machine Safety

-14-For Machines Mfg. Since 8/09Model SB1018PREPARATIONPhysical EnvironmentElectrical InstallationLightingWeight LoadSpace AllocationPower Connection(

Page 9

For Machines Mfg. Since 8/09 Model SB1018-15-PREPARATIONAssemblyTo assemble the bandsaw:1. Attach the left and rear panels and the bottom shelf toget

Page 10

-16 -For Machines Mfg. Since 8/09Model SB1018PREPARATIONFigure 13. Wheel assembly.Figure 15. Mounting bandsaw to stand.7. Insert the axle through th

Page 11 - Requirements

For Machines Mfg. Since 8/09 Model SB1018-17-PREPARATIONFigure 17. Installing belt.Figure 19. Pulley cover knob.13. Pivot the motor assembly upward,

Page 12 - Grounding Requirements

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

Page 13 - Unpacking

-18-For Machines Mfg. Since 8/09Model SB1018PREPARATIONPower ConnectionElectrocution or fire may occur if machine is ungrounded, incorrectly connected

Page 14 - PREPARATION

For Machines Mfg. Since 8/09 Model SB1018-19-PREPARATIONTest RunAfter all preparation steps have been completed, the machine and its safety features m

Page 15 - Cleaning & Protecting

OPERATION-20-For Machines Mfg. Since 8/09Model SB1018OPERATIONOperation OverviewTo complete a typical cutting operation, the operator does the followi

Page 16 - Location

For Machines Mfg. Since 8/09 Model SB1018-21-OPERATIONDescription of Controls & ComponentsRefer to Figure 24 and the following descriptions to bec

Page 17 - Assembly

-22-For Machines Mfg. Since 8/09Model SB1018OPERATIONBlade SelectionSelecting the right blade for the cut requires a knowledge of various blade charac

Page 18

For Machines Mfg. Since 8/09 Model SB1018-23-OPERATIONTooth SetThree common tooth sets are alternate, wavy, and raker (see Figure 26). Each removes ma

Page 19

-24-For Machines Mfg. Since 8/09Model SB1018OPERATIONBlade Pitch (TPI)The chart below is a basic starting point for choosing teeth per inch (TPI) for

Page 20 - Power Connection

For Machines Mfg. Since 8/09 Model SB1018-25-OPERATIONBlade ChangesChange blades when they become dull, damaged, or if the operation requires a differ

Page 21 - Adjustments

-26-For Machines Mfg. Since 8/09Model SB1018OPERATIONbladeselectionBlade TensionProper tension is essential to avoid vibration, twist, or`slippage on

Page 22 - Operation Overview

For Machines Mfg. Since 8/09 Model SB1018-27-OPERATIONBlade Care & Break-InBlade CareTo prolong blade life, always use a blade with the proper wid

Page 23 - & Components

Table of ContentsBlade Changes ...25Blade Tension ...

Page 24 - Blade Selection

-28-For Machines Mfg. Since 8/09Model SB1018OPERATIONBlade Speed ChartFigure 35. Dry cutting blade speed chart.CopperAlloy229~482(70) (147)203~213(62)

Page 25 - Tooth Type

For Machines Mfg. Since 8/09 Model SB1018-29-OPERATIONThe downfeed valve starts and stops headstock downfeed.The downfeed rate is adjusted by turning

Page 26 - Blade Pitch (TPI)

-30-For Machines Mfg. Since 8/09Model SB1018OPERATION4. Remove the two spacers from the holes on the left side of the machine base, then reposition t

Page 27 - Blade Changes

For Machines Mfg. Since 8/09 Model SB1018-31-OPERATIONOperation TipsReview the following tips to help you safely and effectively operate your bandsaw

Page 28 - Blade Breakage

MAINTENANCE-32-For Machines Mfg. Since 8/09Model SB1018MAINTENANCEMaintenance ScheduleDaily• Check/correctloosemountingbolts.• Check/correct dama

Page 29 - Blade Speed

For Machines Mfg. Since 8/09 Model SB1018-33-MAINTENANCEMachine StorageAll machinery will develop serious rust problems and corrosion damage if it is

Page 30 - Chip Inspection Chart

Service-34-For Machines Mfg. Since 8/09Model SB1018SERVICEBlade TrackingBlade tracking describes the way the blade rides on the bandsaw wheels. A prop

Page 31 - Angle Cuts

For Machines Mfg. Since 8/09 Model SB1018-35-SERVICEFrequently check and adjust this setting. A blade that is perpendicular to the table surface provi

Page 32 - Cuts to the Left

-36-For Machines Mfg. Since 8/09Model SB1018SERVICEIf the blade stops moving while the motor is still running, the V-belt may be slipping and will nee

Page 33 - Work Stop

For Machines Mfg. Since 8/09 Model SB1018-37-SERVICE3. With the headstock fully lowered, loosen the 12mm stop bolt and jam nut shown in Fig-ure 52.4.

Page 34 - Lubrication

INTRODUCTION-2-For Machines Mfg. Since 8/09Model SB1018INTRODUCTIONAbout This MachineCapabilitiesThis metal cutting bandsaw uses a gravity-fed blade t

Page 35 - Machine Storage

TROUBLESHOOTING-38-For Machines Mfg. Since 8/09Model SB1018TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of the sol

Page 36 - Blade Tracking

For Machines Mfg. Since 8/09 Model SB1018-39-TROUBLESHOOTINGMachine stalls or slows when operating.1.Too much feed pressure.1.Reduce feed pressure.2.W

Page 37 - Blade Guide Bearings

-40-For Machines Mfg. Since 8/09Model SB1018TROUBLESHOOTINGThe cut is crooked, the blade wanders, slow cuts, or shows overheating on one side of the c

Page 38 - Deflection

ELECTRICALFor Machines Mfg. Since 8/09 Model SB1018-41-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing. In th

Page 39 - Downfeed Stop

-42-For Machines Mfg. Since 8/09Model SB1018ELECTRICAL5. Close the motor junction box and secure the cover with the provided screw.6. Use the 18mm w

Page 40 - TROUBLESHOOTING

For Machines Mfg. Since 8/09 Model SB1018-43-ELECTRICALWiring DiagramStartCapacitor200MFD125VAC614StartCapacitor200MFD125VAC523614523NeutralHotGNDGrou

Page 41

-44-For Machines Mfg. Since 8/09Model SB1018ELECTRICALWiring Component LocationsFigure 55. Wiring component locations.Motor Junction BoxON/OFF SwitchR

Page 42

PARTSFor Machines Mfg. Since 8/09 Model SB1018-45-PARTSBase & Cabinet Stand370353403369353-140440240135735836117363410353-335435635540940712040036

Page 43 - WIRING DIAGRAM COLOR KEY

-46-For Machines Mfg. Since 8/09Model SB1018PARTSBase & Cabinet Stand Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION4 PSB1018004 CABINET

Page 44 - 220V Conversion

For Machines Mfg. Since 8/09 Model SB1018-47-PARTSHead & Vise301-1301-2113301-10301-5301-3301-7301-9301-6301-8301-730220303211930530441241371-1198

Page 45 - Wiring Diagram

For Machines Mfg. Since 8/09 Model SB1018-3-INTRODUCTIONIdentificationSerious personal injury could occur if you connect the machine to power before co

Page 46 - Wiring Component Locations

-48-For Machines Mfg. Since 8/09Model SB1018PARTSHead & Vise Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION2 PN05 HEX NUT 1/4-20 93 PSB10

Page 47 - Base & Cabinet Stand

For Machines Mfg. Since 8/09 Model SB1018-49-PARTSMotor & Blade Guides1329963134133641341009466358340418972101101-163569867411284859986-185-111644

Page 48 - Model SB1018

-50-For Machines Mfg. Since 8/09Model SB1018PARTSMotor & Blade Guides Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 PB07 HEX BOLT 5/16-

Page 49 - Head & Vise

For Machines Mfg. Since 8/09 Model SB1018-51-PARTSSwitchREF PART # DESCRIPTION REF PART # DESCRIPTION76 PSB1018076 SWITCH SHUT-OFF ASSEMBLY 224-3 PSB1

Page 50 - Head & Vise Parts List

-52-For Machines Mfg. Since 8/09Model SB1018PARTSThe safety labels provided with your machine are used to make the operator aware of the machine hazar

Page 51 - Motor & Blade Guides

WARRANTY & RETURNSFor Machines Mfg. Since 8/09 Model SB1018-53-WARRANTYThis quality product is warranted by South Bend Lathe Company to the origin

Page 52

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Page 53

-4-For Machines Mfg. Since 8/09Model SB1018INTRODUCTIONMachine SpecificationsModel SB10185" x 6" Swivel Mast BandsawProduct Dimensions:Weight

Page 54 - Machine Labels

For Machines Mfg. Since 8/09 Model SB1018-5-INTRODUCTIONCutting CapacitiesAngle Cuts ...

Page 55 - WARRANTY

SAFETY-6-For Machines Mfg. Since 8/09Model SB1018SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be dangerou

Page 56 - Printed In Taiwan #JB12891

For Machines Mfg. Since 8/09 Model SB1018-7-SAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving pa

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