Southbend SB1038F User Manual

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Manual Insert
PHONE: (360) 734-1540 • www.southbendlathe.com
MODEL SB1038F
16" X 40" LATHE 440V w/DRO
Copyright © June, 2011 by South Bend Lathe Co.
WARNING: No portion of this manual may be reproduced without written approval.
#BL14238 Printed in USA
The Model SB1038F Lathe is the same machine as the Model SB1038 except for the following:
• Addeda2-AxisFagorDigitalReadout(DRO).
Exceptforthedifferencesnotedinthisinsert,allothercontentintheModelSB1038Owner’sManual
appliestothismachine.Beforeoperatingyournewlathe,youMUSTreadandunderstandthisinsert,
theentireModelSB1038Owner’sManual,andtheFagorDROOwner’sManualtoreducetheriskof
injurywhenusingthismachine.Keepthisinsertforlaterreference.
IfyouhaveanyfurtherquestionsaboutthismanualinsertorthedifferencesbetweentheModel
SB1038FandtheModelSB1038,contactourTechnicalSupportat(360)734-1639oremail
REF PART # DESCRIPTION REF PART # DESCRIPTION
2318 PSB1037F2318 DRO ASSEMBLY FAGOR 2-AXIS 2318-3 PSB1014F2318-3 DRO Y-AXIS SCALE FAGOR MKT-27
2318-1 PSB1014F2318-1 DRO DISPLAY FAGOR 20-iT 2407 PSB1038F2407 MACHINE ID LABEL
2318-2 PSB1037F2318-2 DRO X-AXIS SCALE FAGOR MKT-102 2416 PSB1038F2416 MODEL NUMBER LABEL
New & Changed Parts
MODEL SB1038F
16" x 40" EVS
TOOLROOM LATHE
w/DIGITAL READOUT
TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE USING THIS
MACHINE:
WARNING!
!
Motor: 7.5HP, 440V, 3-Ph, 60Hz
Full Load Amp Draw 10.75A
Swing Over Bed: 16.14"
Distance Between Centers: 40"
Swing Over Cross Slide: 10.375"
Swing Over Gap: 22.95"
Spindle Nose to Gap (max.): 6.5"
Cross Slide Travel: 9"
Compound Travel: 5.1"
Spindle Nose: D1-6 Camlock
Spindle Bore: 2-1/16"
Spindle Taper: MT#6
Tailstock Taper: MT#4
Weight: 3080 lbs.
1. Read and understand manual before starting.
2. Always wear approved eye protection.
3. Make sure the machine is connected to a grounded power source.
4. Keep all guards in place.
5. DO NOT wear loose clothing, gloves, or jewelry; secure long hair and
roll up long sleeves.
6. Disconnect power before service, maintenance, or adjustments.
7. DO NOT operate when tired or under the influence of drugs or alcohol.
8. Make sure the machine is properly adjusted/set up before starting.
9. Change cutting fluid regularly and avoid contact with skin.
10. Make sure workpiece is properly and securely held in the chuck and has
safe clearance through full rotation before starting the lathe.
11. Never leave the chuck key in the chuck.
12. Never touch the chuck or workpiece when it is in motion.
13. Never leave the lathe running unattended.
14. Make sure long workpieces are properly supported.
15. Always use the proper speed rate for the material you are turning.
16. Do not allow children to have unsupervised access to the machine.
2416
2407
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Summary of Contents

Page 1 - New & Changed Parts

Manual InsertPHONE: (360) 734-1540 • www.southbendlathe.comMODEL SB1038F16" X 40" LATHE 440V w/DROCopyright © June, 2011 by South Bend Lat

Page 2 - Model SB1038F

-4-For Machines Mfg. Since 7/09EVS Toolroom LathesINTRODUCTIONIdentificationSerious personal injury could occur if you connect the machine to power bef

Page 3 - MANUAL INSERT

-6-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICALFig. 2. Electrical box.Electrical Boxbox photo

Page 4

For Machines Mfg. Since 8/09 EVS Toolroom Lathes-7-ELECTRICAL220V Spindle Motor440V Spindle Motorhe^cYaZVcYejbebdidgFigure. 3. Spindle motor locati

Page 5 - OWNER'S MANUAL

-8-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICAL220V Oil Pump Motor & Pressure Sensor440V Oil Pump Motor & Pressure SensorFigure.

Page 6

For Machines Mfg. Since 8/09 EVS Toolroom Lathes-9-ELECTRICALGroundCOOLANTPUMP MOTOR (220V)321465W1W1V1V1U1GroundCOOLANTPUMP MOTOR (440V)Ground321465W

Page 7

-10-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICALControl Panel Wiringcontrol panel and coolant mo-torFig. 9. Control panel location.Contro

Page 8

For Machines Mfg. Since 8/09 EVS Toolroom Lathes-11-ELECTRICALSpindle Rotation Switch220V Power Connection440V Power ConnectionFig. 10. Spindle rotati

Page 9 - About These Machines

-12-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICALFig. 11. RPM sensor and door limit switch location.Fig. 12. Brake limit switch location.F

Page 10 - Identification

WARRANTY & RETURNSThis quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This

Page 11 - Basic Machine Safety

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Page 12

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!© November, 2009 by South Bend Lathe Co., Revised February, 2010 (TS) For

Page 13 - Additional Metal Lathe Safety

SAFETYFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-5-SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be

Page 14 - Unpacking

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

Page 15 - Inventory

Table of ContentsHeadstock Casing ...

Page 16 - Cleaning & Protecting

-2-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSHeadstock Casing123467891011121359-1REF PART # DESCRIPTION REF PART # DESCRIPTION1 PSB101

Page 17 - Location

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-3-PARTSHeadstock Controls1415161718192021222324252627282930313233343536373839404142434445464748

Page 18 - Lifting & Moving

-4-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSHeadstock Controls Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION14 PSS30M SET S

Page 19 - Leveling & Mounting

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-5-PARTSHeadstock Upper Gearing55565758596061626364656667686970717273747576777879808182838485868

Page 20 - Lubricating Lathe

-6-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSHeadstock Upper Gearing Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION34 PCAP01M

Page 21 - Adding Cutting Fluid

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-7-PARTSHeadstock Transfer Gearing34661051061071081091101111121131141151161171181191201211221231

Page 22 - Hardwiring Lathe to Power

-8-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSGearbox Gearing20120220320420520620720820921021121221321421521621721821922022122222322422

Page 23 - Test Run

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-9-PARTSGearbox Gearing Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION201 PSB10120201 S

Page 24 - PREPARATION

-6-For Machines Mfg. Since 7/09EVS Toolroom LathesSAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in movi

Page 25

-10-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSGearbox Controls262263264265266267268269270271272273274275276277278279280281282283284285

Page 26

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-11-PARTSGearbox Controls Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION262 PSB10120262

Page 27 - Spindle Break-In

-12-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSApron - Front View5015025035045055065075085095105115125135145155165175185195205215225235

Page 28 - Adjustments

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-13-PARTSApron - Front View Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION501 PSB101205

Page 29 - Operation Overview

-14-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSApron - Rear View51452253455055155255355455555655855956156256356556656756856957057257357

Page 30 - & Components

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-15-PARTSApron - Rear View Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION514 PSTB001 ST

Page 31

-16 -For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSDial Indicator701702703704705707708751753754REF PART # DESCRIPTION701 PSB10120701 DIAL

Page 32 - Adjusts and secures

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-17-PARTSCompound Slide & Tool PostREF PART # DESCRIPTION REF PART # DESCRIPTION901 PSB10120

Page 33 - Mounting

-18-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSSaddle Body & Controls10011002100310041005100610071008100910101013A10141015101610171

Page 34 - Mounting Chuck or Faceplate

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-19-PARTSSaddle Body & Controls Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1001

Page 35 - OPERATION

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-7-SAFETYAdditional Metal Lathe Safety7. Speed Rates. Operating the lathe at the wrong speed can ca

Page 36 - 3-Jaw Chuck

-20-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSSaddle BaseREF PART # DESCRIPTION REF PART # DESCRIPTION1041 PSB10121041 GEAR WASHER 5MM

Page 37 - Mounting Workpiece

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-21-PARTSBed & Shafts12011202120312041205120612071208120912101211121212131214121512161217121

Page 38 - 4-Jaw Chuck

-22-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSBed & Shafts Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1201 PSB10121201

Page 39 - Using Quill

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-23-PARTSEnd GearsREF PART # DESCRIPTION REF PART # DESCRIPTION1401 PCAP02M CAP SCREW M6-1 X 20

Page 40 - Aligning

-24-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSMotor Assembly150115041505150615071508150915101511151215131514151515161517151815191519-1

Page 41

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-25-PARTSMotor Assembly Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1501 PSB10121501

Page 42 - Faceplate

-26-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSCabinets & Panels1601160216031604160516061608160916101611161216131614161616171618161

Page 43 - Live Centers

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-27-PARTSCabinets & Panels Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1601 PSB10

Page 44 - Removing Center from Spindle

-28-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSHeadstock Oiling SystemABCDEABCDE1701170417051706170717081709171017111712171317141715171

Page 45

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-29-PARTSHeadstock Oiling System Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1701 PSB

Page 46 - Four-Way Tool Post

PREPARATION-8-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONPreparation Overview Things You'll NeedTo complete the preparation proces

Page 47 - Tailstock Center

-30-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSTailstock1801180218031804180518061807180818091810181118121813181418151816181718181819182

Page 48 - Adjustable Apron Stop

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-31-PARTSTailstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1801 PSB10121801 INCH

Page 49 - Spindle Speed

-32-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSSteady Rest20012002200320042005200620072008200920102011201220132014201520162017201820192

Page 50 - Power Feed

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-33-PARTSElectrical Cabinet & Control Panel2201220222032204220522062208220922102211221222132

Page 51 - Power Feed Controls

-34-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSElectrical Cabinet & Control Panel Parts ListREF PART # DESCRIPTION REF PART # DESCR

Page 52 - Positioning Gearbox Levers

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-35-PARTSAccessories23012301-12301-22301-3230323042305230623072308230923112312231323142315231623

Page 53 - End Gear Setup

-36-For Machines Mfg. Since 8/09Model SB1037/SB1038 PartsPARTSMachine Labels (Front View)REF PART # DESCRIPTION REF PART # DESCRIPTION2401 PSB10122401

Page 54 - Threading Controls

For Machines Mfg. Since 8/09 Model SB1037/SB1038 Parts-37-PARTSMachine Labels (Rear View)242524202421242224232424241924192419242024222419REF PART # DE

Page 55 - Using Thread Dial and Chart

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Page 56 - Chip Drawer

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-9-PREPARATIONInventoryMain Inventory 1: (Figure 2) QtyA. Steady Rest Assembly ...

Page 57 - Cutting Fluid System

-10-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative tha

Page 58

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-11-PREPARATIONKeep Workpiece Loading Area UnobstructedLatheElectricalAccessDoor= Power Connection Loc

Page 59 - ACCESSORIES

-12-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONLifting & MovingDo not attempt to lift or move this lathe if you do not have the pro

Page 60 - Cleaning

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-13-PREPARATION6. Attach the lifting straps to forklift forks or a hook and chain, as shown in Figure

Page 61 - South Bend Lathe Co

Model SB1038FPage 1 of 4Model SB1038FSouth Bend 16" x 40" Lathe 440V with DROProduct DimensionsWeight...

Page 62 - Lubrication

-14-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONAssemblyWith the exception of the handwheel handles, the lathe is shipped fully assemble

Page 63 - MAINTENANCE

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-15-PREPARATIONIn addition to the gearboxes, we also recommend that you lubricate all other points on

Page 64

-16 -For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONConnecting Power Cord to LatheElectrocution or death will occur if you attempt this pro

Page 65 - Lead Screw

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-17-PREPARATIONCorrecting Out-of-Phase WiringThis sub-section is only provided for troubleshooting. If

Page 66 - Ball Oilers

-18-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION9. Move the feed direction forward/reverse lever to the middle (neutral) position, as s

Page 67 - End Gearing

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-19-PREPARATION11. Move the spindle ON/OFF lever to the OFF (center) position, as shown in Figure 22.

Page 68

-20-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION22. Replace the headstock side cover, then start the lathe again.Note: The lathe will n

Page 69 - Changing Cutting Fluid

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-21-PREPARATIONDo not leave the lathe unattended during the break-in period. Make sure that you keep a

Page 70 - Machine Storage

-22-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION7. After completing the previous step, stop the spindle and move the gearbox range lev

Page 71 - Backlash Adjustment

OPERATIONFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-23-OPERATIONOperation OverviewLoose hair, clothing, or jewelry could get caught in machinery

Page 72 - Gib Adjustment

Model SB1038FPage 2 of 4LubricationType...

Page 73 - Half Nut Adjustment

-24-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONRefer to the following figures and descriptions to become familiar with the basic controls

Page 74 - Feedrod Clutch

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-25-OPERATIONH. Cutting Fluid Flow Control Lever: Controls the flow of cutting fluid from the nozzle.

Page 75 - V-Belts Brake & Switch

-26-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONTailstock Controls Foot BrakeAA. Quill Handwheel: Moves the quill toward or away from the

Page 76

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-27-OPERATIONChuck & Faceplate MountingThis lathe is shipped with the 3-jaw chuck installed. This

Page 77 - Replacement

-28-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONMounting Chuck or FaceplateThe 4-jaw chuck is shipped with six camlock studs that must be

Page 78

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-29-OPERATIONInstalling and Adjusting Camlock StudsFigure 44. Identifying chuck camlock studs and lock

Page 79 - Installation

-30-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONFigure 48. Correct camlock stud alignment.Not CorrectNot CorrectCorrect3-Jaw ChuckRefer to

Page 80 - TROUBLESHOOTING

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-31-OPERATIONChanging JawsItem Needed QtyChuck Key ...

Page 81

-32-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATION4-Jaw ChuckRefer to Chuck & Faceplate Mounting instructions on Page 27 to mount the 4-

Page 82

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-33-OPERATIONRemoving Tooling1. Use a shop rag to hold the tool.2. Rotate the tailstock quill handwh

Page 83

Model SB1038FPage 3 of 4Threading InfoNumber of Longitudinal Feeds...

Page 84

-34-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONOffsettingThe tailstock can be offset from the spindle center line for turning tapers. The

Page 85 - SPECIFICATIONS

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-35-OPERATION9. Use a caliper to measure both ends of the workpiece.— If the machined workpiece is th

Page 86 - Machine Specifications

-36-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONFaceplateRefer to Chuck & Faceplate Mounting instructions on Page 27 to mount the face

Page 87

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-37-OPERATIONMounting Dead Center in Spindle1. DISCONNECT LATHE FROM POWER!2. Thoroughly clean and d

Page 88

-38-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONMounting Center in TailstockEither a dead center or live center can be mounted in the tail

Page 89

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-39-OPERATION5. Close the steady rest so that the workpiece is inside the finger rollers, then tighte

Page 90

-40-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATION2. Rotate the compound to the desired angle, as indicated by the scale at the base, then

Page 91

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-41-OPERATIONAligning Cutting Tool with Tailstock CenterFor most operations, the cutting tool tip shou

Page 92

-42-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONAdjustable Apron Stop SystemUse the adjustable apron stop collar (shown in Figure 75) to s

Page 93 - WIRING MANUAL

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-43-OPERATIONManual FeedYou can manually move the cutting tool around the lathe for facing or turning

Page 94

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!© March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/0914"

Page 95 - WIRING DIAGRAM COLOR KEY

-44-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONOn this machine, both the carriage and cross slide have power feed capability. The rate th

Page 96 - Wiring Overview

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-45-OPERATIONPower Feed ControlsThe feed direction lever (Figure 81) controls direction of the carriag

Page 97 - Component Location Index

-46-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONUnderstanding Thread & Feed Rate ChartFigure 84 shows the configurations of gearbox le

Page 98 - Electrical Box Wiring

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-47-OPERATIONAlternate PositionWhen the 44- and 57-tooth end gears are meshed (see Figure 87), you can

Page 99

-48-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONNote: Take care not to misplace the key from the gear shaft.b. Clean away debris and grim

Page 100 - Electrical Box

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-49-OPERATIONUsing Thread Dial and ChartFind the TPI (threads per inch) that you want to cut in the le

Page 101 - 440V Spindle Motor

-50-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONThe chip drawer shown in Figure 99 catches swarf and metal chips during the machining proc

Page 102

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-51-OPERATIONAlways use high quality cutting fluid in your coolant system and follow the manufacturer&a

Page 103 - 440V Coolant Pump Wiring

ACCESSORIES-52-For Machines Mfg. Since 7/09EVS Toolroom LathesACCESSORIESAccessoriesThis section includes the most common accessories available for yo

Page 104 - Control Panel Wiring

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-53-ACCESSORIESFigure 105. Model SB1279 10 Pc. 5-C Collet Set.SB1279—10 Pc. Precision 5–C Collet SetSe

Page 105 - Spindle Rotation Switch

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to

Page 106 - Additional Component Wiring

MAINTENANCE-54-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEAlways disconnect power to the machine before performing maintenance. Failure

Page 107 - Warranty

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-55-MAINTENANCEUse this chart to keep track of the maintenance performed on your South Bend Lathe. Cro

Page 108 - Printed In Taiwan #JB12236

-56-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCELubricationHeadstockOil Type .. Mobil DTE Light or ISO 32 EquivalentOil Amount ...

Page 109 - PARTS MANUAL

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-57-MAINTENANCECleaning Pump System & Changing OilThe headstock oil pump system must be cleaned an

Page 110 - Manual Feedback

-58-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEFigure 113. Location of gearbox fill and drain plugs.Gearbox Oil Fill PlugGearbox Oil Dr

Page 111 - Table of Contents

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-59-MAINTENANCEWays & SlidesThe way pump shown in Figure 117 lubricates the saddle and cross slide

Page 112 - Headstock Casing

-60-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEBall OilersOil Type .. Mobil DTE Light or ISO 32 EquivalentOil Amount ...

Page 113 - Headstock Controls

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-61-MAINTENANCEEnd Gearing Grease Type ... NLGI#2Frequency

Page 114 - Headstock Controls Parts List

-62-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCECutting Fluid SystemThe cutting fluid system consists of a fluid tank, pump, and flexibl

Page 115 - Headstock Upper Gearing

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-63-MAINTENANCEChanging Cutting FluidWhen you replace the old cutting fluid, take the time to thorough

Page 116 - Model SB1037/SB1038 Parts

Table of ContentsINTRODUCTION ... 3About These Machines...3Fore

Page 117 - Headstock Transfer Gearing

-64-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEMachine StorageIf the machine is not properly prepared for storage, it may develop rust

Page 118 - Gearbox Gearing

SERVICEFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-65-SERVICEBacklash AdjustmentFigure 126. Cross slide backlash adjustment screws.Cap ScrewSet S

Page 119 - Gearbox Gearing Parts List

-66-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICEAfter a long period of time, you may find that the leadscrew develops a small amount of end

Page 120 - Gearbox Controls

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-67-SERVICEHalf Nut AdjustmentThe half nut mechanism can be tightened if it becomes loose from wear. T

Page 121 - Gearbox Controls Parts List

-68-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICEFeedrod Clutch AdjustmentThis lathe has an adjustable feed clutch that helps protect the dri

Page 122 - Apron - Front View

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-69-SERVICEV-Belts Brake & SwitchV-belts stretch and wear with use, so check them on a monthly bas

Page 123 - Apron - Front View Parts List

-70-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICE5. Remove pedal stop shown in Figure 139.6. Move the brake band to the right one hole, and

Page 124 - Apron - Rear View

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-71-SERVICELeadscrew Shear Pin Replacement9mm7mm5.8mm0.5mm0.2mm0.2mm3mmNOTE: Shear Pin Material = S45C

Page 125 - Apron - Rear View Parts List

-72-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICE Instead, take the time to carefully line up the two bores. You may file a slight chamfer on

Page 126 - Carriage Stop

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-73-SERVICEA portion of the lathe bed directly under the spindle, the gap insert (Figure 150), can be

Page 127

Power Feed ... 44Power Feed Controls ...45Understanding T

Page 128 - Saddle Body & Controls

TROUBLESHOOTING-74-For Machines Mfg. Since 7/09EVS Toolroom LathesTROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of

Page 129

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-75-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionEntire machine vibrates upon startup and wh

Page 130 - Saddle Base

-76-For Machines Mfg. Since 7/09EVS Toolroom LathesTROUBLESHOOTINGGear change levers will not shift into position.1.Gears not aligned inside headstock

Page 131 - Bed & Shafts

WARRANTY & RETURNSWARRANTYThis quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purcha

Page 132 - Bed & Shafts Parts List

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Page 133 - End Gears

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!© March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/0916"

Page 134 - Motor Assembly

Model SB103716" x 40" EVS Toolroom LatheProduct Dimensions:Weight ...

Page 136 - Cabinets & Panels

DimensionsBed Width ...

Page 137

Model SB103816" x 40" EVS Toolroom LatheProduct Dimensions:Weight ...

Page 138 - Headstock Oiling System

INTRODUCTIONFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-3-INTRODUCTIONAbout These MachinesForeword"The screw cutting engine lathe is the old

Page 139

CoolantType ...

Page 140 - Tailstock

DimensionsBed Width ...

Page 141 - Tailstock Parts List

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

Page 142 - Follow Rest

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!© November, 2009 by South Bend Lathe Co. For Machines Mfg. Since 7/0914&qu

Page 143 - Control Panel

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

Page 144

ELECTRICALFor Machines Mfg. Since 8/09 EVS Toolroom Lathes-1-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing.

Page 145 - Accessories

-2-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICALWiring Overview220 VAC3-PH6=:>?87<AB@;9Spindle Motor,Page 9.CoolantPump Motor, Page

Page 146 - Machine Labels (Front View)

For Machines Mfg. Since 8/09 EVS Toolroom Lathes-3-ELECTRICAL:88@;A=?BCoolantPump Motor, Page 11.Oil PumpMotor,Page 10.Oil PressureSensor, Page 10.Bra

Page 147 - Machine Labels (Rear View)

-4-For Machines Mfg. Since 8/09EVS Toolroom LathesELECTRICALXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXL1 L4L3L2XXXCIRCUIT BOARDKR124V0VKR4 COMKR4 NOKR4 NC0VKR4KR

Page 148

For Machines Mfg. Since 8/09 EVS Toolroom Lathes-5-ELECTRICALbox2L13L11LKCOM119876A15432210W2V2U2W1V1U1L13L11WVUL11L11L13 U1U1V1V1W1W1U2U2V2V2W2W2U VA

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