Southbend 14" METAL CUTTING BANDSAW SB1022 User Manual

Copyright © August, 2009 For Machines Mfg. Since 8/09MODEL SB1021 - SINGLE PHASEMODEL SB1022 - THREE PHASE14" METAL CUTTING BANDSAW

SAFETY-8-For Machines Mfg. Since 8/09Model SB1021/SB1022SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be d

For Machines Mfg. Since 8/09 Model SB1021/SB1022-9-SAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in mov

-10-For Machines Mfg. Since 8/09Model SB1021/SB1022SAFETYAdditional Metal Cutting Bandsaw Safety7. Magnesium Fire Hazard: Use EXTREME CAUTION if cutt

PREPARATIONFor Machines Mfg. Since 8/09 Model SB1021/SB1022-11-PREPARATIONPreparation OverviewThe purpose of the preparation section is to help you pr

-12-For Machines Mfg. Since 8/09Model SB1021/SB1022PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative tha

For Machines Mfg. Since 8/09 Model SB1021/SB1022-13-PREPARATION30"Wall37"22"8"= Power connectionFigure 1. Clearances.Weight LoadRe

-14-For Machines Mfg. Since 8/09Model SB1021/SB1022PREPARATIONLifting & MovingUse a forklift to lift the machine off the pallet and onto a suitabl

For Machines Mfg. Since 8/09 Model SB1021/SB1022-15-PREPARATIONAssemblyThis machine comes pre-assembled from the factory. However, tension has been re

-16 -For Machines Mfg. Since 8/09Model SB1021/SB1022PREPARATIONPower ConnectionSB1021 110V (Prewired) Power SourceFull Load Amp Draw ...

For Machines Mfg. Since 8/09 Model SB1021/SB1022-17-PREPARATIONTest RunAfter all preparation steps have been completed, the machine and its safety fea

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

OPERATION-18-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONOperation OverviewThe purpose of the operation section is to familiarize you with

For Machines Mfg. Since 8/09 Model SB1021/SB1022-19-OPERATIONControlsRefer to Figures 6–8 and the following descriptions to become familiar with the b

-20-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONBlade SelectionSelecting the right blade for the cut requires a knowledge of various blade

For Machines Mfg. Since 8/09 Model SB1021/SB1022-21-OPERATIONTooth SetThree common tooth sets are alternate, wavy, and raker (see Figure 11). Each rem

-22-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONBlade Pitch (TPI)The chart below is a basic starting point for choosing teeth per inch (TP

For Machines Mfg. Since 8/09 Model SB1021/SB1022-23-OPERATIONBlade ChangesTo replace the blade:1. DISCONNECT BANDSAW FROM POWER!2. Open the upper an

-24-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONBlade Breakage Blade Care & Break-InMany conditions may cause a bandsaw blade to break

For Machines Mfg. Since 8/09 Model SB1021/SB1022-25-OPERATIONUse the blade speed chart in Figure 15 to determine an appropriate speed to start with, t

-26-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONPositioning Guide PostThe guide post assembly is used for two purposes: 1) To properly pos

For Machines Mfg. Since 8/09 Model SB1021/SB1022-27-OPERATION5. Position the blade guides so that they are approximately 1⁄16" behind the tooth

Table of ContentsBlade Care ...24Blade Break-In ...

-28-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATIONTo tilt the table forward or backward:1. DISCONNECT BANDSAW FROM POWER!2. Use a 6mm hex

For Machines Mfg. Since 8/09 Model SB1021/SB1022-29-OPERATIONNote: To make a proper blade weld, the ends of the blade must be evenly butted together d

-30-For Machines Mfg. Since 8/09Model SB1021/SB1022OPERATION11. Inspect the weld. The welded joint should be even across the width of the blade with

For Machines Mfg. Since 8/09 Model SB1021/SB1022-31-OPERATION17. Re-clamp the blade in the welding clamps with the joint centered, then repeat the an

MAINTENANCE-32-For Machines Mfg. Since 8/09Model SB1021/SB1022MAINTENANCEMaintenance ScheduleFor optimum performance from your machine, follow this ma

For Machines Mfg. Since 8/09 Model SB1021/SB1022-33-MAINTENANCEIf the table becomes difficult to tilt, position it so that you can brush a thin coat of

-34-For Machines Mfg. Since 8/09Model SB1021/SB1022MAINTENANCEV-BeltsTo ensure optimum power transfer from the motor to the blade, the V-belts must be

SERVICEFor Machines Mfg. Since 8/09 Model SB1021/SB1022-35-SERVICEBlade TrackingA blade that is tracking correctly runs cooler, reduces wear-and-tear

-36-For Machines Mfg. Since 8/09Model SB1021/SB1022SERVICE5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnio

For Machines Mfg. Since 8/09 Model SB1021/SB1022-37-SERVICEPinion Gear BacklashDuring the life of the machine, the variable speed handwheel may develo

INTRODUCTION-2-For Machines Mfg. Since 8/09Model SB1021/SB1022INTRODUCTIONAbout This MachineCapabilitiesThis 14" Metal-Cutting Bandsaw allows you

TROUBLESHOOTING-38-For Machines Mfg. Since 8/09Model SB1021/SB1022TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of

For Machines Mfg. Since 8/09 Model SB1021/SB1022-39-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionMachine stalls or slows when operating.1.To

-40-For Machines Mfg. Since 8/09Model SB1021/SB1022TROUBLESHOOTINGBlade tracks incorrectly, or comes off wheels.1.Feed rate is too fast.1.Reduce feed

For Machines Mfg. Since 8/09 Model SB1021/SB1022-41-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionBlade dulls prematurely, or metal sticking

ELECTRICAL-42-For Machines Mfg. Since 8/09Model SB1021/SB1022ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing.

For Machines Mfg. Since 8/09 Model SB1021/SB1022-43-ELECTRICALWiring OverviewWELDING UNITMOTORWELDER’S LAMPCONTROLPANELABBCCDEFFDELECTRICALPANELEWORK

-44-For Machines Mfg. Since 8/09Model SB1021/SB1022ELECTRICALSB1021/2 Control Panel & Welding Unit220V Transformer115/230V 2KVAYa Chang ElectricON

For Machines Mfg. Since 8/09 Model SB1021/SB1022-45-ELECTRICAL123412345678910 11 12RRR122UU111WW24444R T223 3 4 R T3 A11 L12T110C1695Test Reset2T1 4T2

-46-For Machines Mfg. Since 8/09Model SB1021/SB1022ELECTRICAL123412345678910 11 12RRR122UU111WW24444R T23 3 4 R T3 A11 L12T1400C1695Test Reset2T1 4T2

For Machines Mfg. Since 8/09 Model SB1021/SB1022-47-ELECTRICAL123412345678910 11 121UU11VVWW444423 3 4 R T3 A11 L12T110C0995Test Reset2T1 4T2 6T396 97

For Machines Mfg. Since 8/09 Model SB1021/SB1022-3-INTRODUCTIONIdentificationGrinderVariable Speed HandwheelBlade ShearWelding AreaWork LampBlade Tensi

-48-For Machines Mfg. Since 8/09Model SB1021/SB1022ELECTRICALFigure 47. Motor.Figure 48. Control Panel & Welder's Lamp.Figure 49. Welding Pan

PARTSFor Machines Mfg. Since 8/09 Model SB1021/SB1022-49-PARTSLower Frame12345678910111213141516171819202122232425534116112116612627282930313241424344

-50-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSLower Frame Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 PSS20M SET SCREW M8-1.25

For Machines Mfg. Since 8/09 Model SB1021/SB1022-51-PARTSDrive System100101102103104105106107108109110111112113114115116117118119120121122123124125105

-52-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSDrive System Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION100 PSB1021100 GREASE FITT

For Machines Mfg. Since 8/09 Model SB1021/SB1022-53-PARTSUpper Frame2012022032042062072082092102112122132142152172182192202212222232242252022012262272

-54-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSUpper Frame Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION201 PW03M FLAT WASHER 6MM 2

For Machines Mfg. Since 8/09 Model SB1021/SB1022-55-PARTSTable & Tensioning System3003013023033043053063073083093103113123133143153163173183193203

-56-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSTable & Tensioning System Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION300 PSB10

For Machines Mfg. Since 8/09 Model SB1021/SB1022-57-PARTSElectrical Cabinet400401402403404405406407408409410411412413414415416417418419420REF PART # D

-4-For Machines Mfg. Since 8/09Model SB1021/SB1022INTRODUCTIONMachine SpecificationsModel SB1021 14" Variable Speed Vertical Metal Cutting Bandsa

-58-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSWelder & Control Panel50050150250350450550650750850951051151251351451551651751851952052152

For Machines Mfg. Since 8/09 Model SB1021/SB1022-59-PARTSWelder & Control Panel BreakdownREF PART # DESCRIPTION REF PART # DESCRIPTION500 PSB10215

-60-For Machines Mfg. Since 8/09Model SB1021/SB1022PARTSMachine LabelsREF PART # DESCRIPTION REF PART # DESCRIPTION600 PSB1021600 MACHINE ID LABEL (SB

WARRANTY & RETURNSWARRANTYThis quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purcha

Printed In Taiwan #TRCRBLTSJB12079

For Machines Mfg. Since 8/09 Model SB1021/SB1022-5-INTRODUCTIONMain Specifications:Operation InformationNumber of Blade Speeds ...

-6-For Machines Mfg. Since 8/09Model SB1021/SB1022INTRODUCTIONModel SB1022 14" Variable Speed Vertical Metal Cutting BandsawProduct Dimensions:W

For Machines Mfg. Since 8/09 Model SB1021/SB1022-7-INTRODUCTIONMain Specifications:Operation InformationNumber of Blade Speeds .......