Southbend SB1019 User Manual

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!Copyright © May, 2010 Revised February, 2011 (JB) For Machines Mfg. Since

-8-For Machines Mfg. Since 8/09Model SB1019SAFETYAdditional Metal Bandsaw Safety1. Blade Condition. A dull or damaged blade can break apart during op

PREPARATIONFor Machines Mfg. Since 8/09 Model SB1019-9-PREPARATIONPreparation OverviewThe purpose of the preparation section is to help you prepare yo

-10-For Machines Mfg. Since 8/09Model SB1019PREPARATIONCircuit Requirements for 110VThis machine is prewired to operate on a 110V power supply circuit

For Machines Mfg. Since 8/09 Model SB1019-11-PREPARATIONThe items listed below are optional components and are not required for bandsaw operations. De

-12-For Machines Mfg. Since 8/09Model SB1019PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative that preve

For Machines Mfg. Since 8/09 Model SB1019-13-PREPARATIONPhysical EnvironmentElectrical InstallationLightingWeight LoadSpace AllocationPower Connection

-14-For Machines Mfg. Since 8/09Model SB1019PREPARATIONLifting & MovingUnbolt the machine from its pallet, then insert two round steel bars throug

For Machines Mfg. Since 8/09 Model SB1019-15-PREPARATIONBolting to Concrete FloorsFigure 8. Common types of fasteners for bolting machinery to concret

-16 -For Machines Mfg. Since 8/09Model SB1019PREPARATIONFigure 11. Adjusting downfeed stop bolt.2. Adjust the downfeed stop bolt and jam nut shown in

For Machines Mfg. Since 8/09 Model SB1019-17-PREPARATION3. Insert the work stop rod approximately 3⁄4" into the vise base.4. Tighten the hex bo

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to c

-18-For Machines Mfg. Since 8/09Model SB1019PREPARATIONTest RunAfter all preparation steps have been completed, the machine and its safety features mu

OPERATIONFor Machines Mfg. Since 8/09 Model SB1019-19-OPERATIONOperation OverviewTo complete a typical cutting operation, the operator does the follow

-20-For Machines Mfg. Since 8/09Model SB1019OPERATIONDescription of Controls & ComponentsRefer to Figure 14 and the following descriptions to beco

For Machines Mfg. Since 8/09 Model SB1019-21-OPERATIONBlade SelectionSelecting the right blade for the cut requires a knowledge of various blade chara

-22-For Machines Mfg. Since 8/09Model SB1019OPERATIONTooth SetThree common tooth sets are alternate, wavy, and raker (see Figure 16). Each removes mat

For Machines Mfg. Since 8/09 Model SB1019-23-OPERATIONBlade Pitch (TPI)The chart below is a basic starting point for choosing teeth per inch (TPI) for

-24-For Machines Mfg. Since 8/09Model SB1019OPERATIONBlade ChangesChange blades when they become dull, damaged, or if the operation requires a differe

For Machines Mfg. Since 8/09 Model SB1019-25-OPERATIONblade selectionBlade TensionProper blade tension is essential to avoid blade vibration, twist, o

-26-For Machines Mfg. Since 8/09Model SB1019OPERATIONBlade Care & Break-InBlade CareTo prolong blade life, always use a blade with the proper widt

For Machines Mfg. Since 8/09 Model SB1019-27-OPERATIONFigure 24. Dry cutting blade speed chart.CopperAlloy229~482(70) (147)203~213(62) (65)85-203(26)

Table of ContentsTooth Type ...22Blade Pitch (TPI) ...

-28-For Machines Mfg. Since 8/09Model SB1019OPERATIONStart and stop downfeed with the downfeed valve. The downfeed rate is adjusted by turning the dow

For Machines Mfg. Since 8/09 Model SB1019-29-OPERATIONAngle CutsThe headstock can be swiveled to cut angles from 0–45° to the left and 0–45° to the ri

-30-For Machines Mfg. Since 8/09Model SB1019OPERATIONBlade GuideThe upper blade guide should be positioned as close to the workpiece as possible for a

For Machines Mfg. Since 8/09 Model SB1019-31-OPERATIONCutting Fluid SystemThis bandsaw has a built-in cutting fluid system that extends the life of yo

-32-For Machines Mfg. Since 8/09Model SB1019OPERATIONOperation TipsReview the following tips to help you safely and effectively operate your bandsaw a

MAINTENANCEFor Machines Mfg. Since 8/09 Model SB1019-33-MAINTENANCEMaintenance ScheduleFor optimum performance from your machine, follow this maintena

-34-For Machines Mfg. Since 8/09Model SB1019MAINTENANCEMachine StorageAll machinery will develop serious rust problems and corrosion damage if it is n

TROUBLESHOOTINGFor Machines Mfg. Since 8/09 Model SB1019-35-TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of the so

-36-For Machines Mfg. Since 8/09Model SB1019TROUBLESHOOTINGMotor stalls or slows when operating.1.Too much pressure when feeding workpiece.1.Reduce pr

For Machines Mfg. Since 8/09 Model SB1019-37-TROUBLESHOOTINGThe cut is crooked, the blade wanders, cuts slow, or shows overheating on one side of the

INTRODUCTION-2-For Machines Mfg. Since 8/09Model SB1019INTRODUCTIONAbout This MachineCapabilitiesThis metal cutting bandsaw uses a hydraulically-stabi

Service-38-For Machines Mfg. Since 8/09Model SB1019SERVICEBlade TrackingBlade tracking describes the way the blade rides on the bandsaw wheels. A prop

For Machines Mfg. Since 8/09 Model SB1019-39-SERVICEA blade that is perpendicular to the table surface provides the best cutting results with minimal

-40-For Machines Mfg. Since 8/09Model SB1019SERVICEThe swivel base is equipped with three angle stops to provide quick adjustments to 45°L, 0°, and 45

ELECTRICALFor Machines Mfg. Since 8/09 Model SB1019-41-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing. In th

-42-For Machines Mfg. Since 8/09Model SB1019ELECTRICAL6. Remove the nuts that secure the metal jump-ers on the terminal block. Stack the jump-ers tog

For Machines Mfg. Since 8/09 Model SB1019-43-ELECTRICALWiring DiagramHotHot220 VAC6-15 Plug(As Recommended)Pump MotorGND1122233341234112233444U2U2V2V2

-44-For Machines Mfg. Since 8/09Model SB1019ELECTRICALWiring Component LocationsFigure 49. Wiring component locations.Figure 48. Limit switch and cool

PARTSFor Machines Mfg. Since 8/09 Model SB1019-45-PARTSCabinet & Base3437363233353177-147888828412339444745244945045144945245145043943743844544344

-46-For Machines Mfg. Since 8/09Model SB1019PARTSCabinet & Base Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION23 PSB1019023 PIVOT ROD BUS

For Machines Mfg. Since 8/09 Model SB1019-47-PARTSMotor & Head385245249250251602600604238244246243242237241239240219220800616611606609603608605612

For Machines Mfg. Since 8/09 Model SB1019-3-INTRODUCTIONIdentificationSerious personal injury could occur if you connect the machine to power before co

-48-For Machines Mfg. Since 8/09Model SB1019PARTSMotor & Head Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION7 PSB1019007 HEX LOCK BOLT 3/

For Machines Mfg. Since 8/09 Model SB1019-49-PARTSBlade Guide Assemblies271271-2271-3270-3270-2271-1269-1269-4269-2270-1269-3270269269-6269-5269-8269-

-50-For Machines Mfg. Since 8/09Model SB1019PARTSGearbox800-48800800-51800-52800-40800-40800-43800-46800-45800-44800-54800-50800-49800-8800-26800-2580

For Machines Mfg. Since 8/09 Model SB1019-51-PARTSGearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION800 PSB1019800 GEARBOX ASSEMBLY 800-2

-52-For Machines Mfg. Since 8/09Model SB1019PARTSThe safety labels provided with your machine are used to make the operator aware of the machine hazar

WARRANTY & RETURNSFor Machines Mfg. Since 8/09 Model SB1019-53-WARRANTYThis quality product is warranted by South Bend Lathe Company to the origin

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

-4-For Machines Mfg. Since 8/09Model SB1019INTRODUCTIONMachine SpecificationsModel SB10197" x 8" Swivel Mast Metal-Cutting BandsawProduct Dim

For Machines Mfg. Since 8/09 Model SB1019-5-INTRODUCTIONCutting CapacitiesAngle Cuts ...

SAFETY-6-For Machines Mfg. Since 8/09Model SB1019SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be dangerou

For Machines Mfg. Since 8/09 Model SB1019-7-SAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving pa